The Most Prevalent Issues In Audi G28
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In this video, Charles the Humble Mechanic demonstrates how to replace the G28 engine speed sensor. The sensor is situated at the top of the transmission just above the flywheel ring gear. It transmits a signal the ECU via an uncolored wire (T55/49) and then to the tachometer located in the instrument cluster.

It is located on the outside of the transmission above the flywheel ring gear the G28 Engine Speed Sensor sends an electrical signal to ECU pin T55/49 via an uncolored wire. The ECU then utilizes this information to regulate the boost, fuel, and timig. It also sends a signal to the G5 tachometer in the instrument cluster.
The sensor is used to correlate with the G40 Camshaft position Sensor. The ecu must know when the crankshaft reached TDC and also where the camshaft lies to trigger the spark and injectors.
If this sensor fails, the ECU will display a P00160 error message. This indicates that the Crank Shaft is not in line with the Intake Camshaft. It could also indicate an issue with the chain or a jumped chain link in the upper chain of timing. However the code will not appear on its own without additional information from other sensors (G4 and G40).
Testing is a bit tricky as there are two different connector pins and they serve different purposes but the best method of testing it is to measure the resistance between the sensor and the ECU. When the sensor is functional, it should read around 1000 ohms. If you are having problems with this component, look for signs of oil or coolant in the connector bay.
2. Injectors
Yesterday accelerating full speed from highway paytoll, i experienced massive power loss as if the engine was running out of gas or the injectors aren't firing any more. I took out the spark plugs this morning, 3 were soaked in gasoline, and the 4th was dry. When I start the engine without sparks i put tissue on the top of each hole in the injector and the 3 drenched with gazoline jump out but the 4th stay shut. I tried to test the ground connections of ECU pins 14,30 and 48/55. I found 0ohm. I'm assuming the issue is in another place.
I also tried to reset the PID without success. The car will start when the G28 is disconnected, but it works fine when the G28 connected. However the intermittent misfire issue continues to occur at higher RPM. The coolant temperature sensor (G62) shows the wrong temp value -49c, even if I unplug it. I also noticed that the oil gauge in the cockpit shows 2 bar but the actual pressure is zero.
I'm not certain what to do, as i feel i have pretty much eliminated everything else. I'm concerned that i may have missed something. If anyone has suggestions, please share them! TIA!
3. Fuel Pump
The fuel pump in the g28 gets a signal from the RPM sensor. The GM-style sensor is the same as the G4 and they both work in the 80 100, 200, UrS and RS2 cars so you can easily find one at a salvage yard or at a parts store. It is simple to test them to do - just put your DMM in resistance mode and measure between pins 1 (with the bump on the connector's side up) and 2 (2nd from the left on the black connector's side). They must be infinite Ohms.
4. ECU
The ECU of our 20vt turbo (3B AAN ABY) engines needs to be aware of the position and speed the crankshaft to make decisions regarding timing of fuel injectors, etc. It utilizes a Crank Position Sensor G4 and an Engine Speed Sensor G28 to achieve this. If you encounter a problem with either one of these, the diagnostic scanner will display the codes that could trigger an engine shut down.
A malfunctioning G28 sensor could result in an inaccurate speed counter for the gearbox or a gearbox that shifts more quickly than normal, or an unfire when in gear. If you have any of these problems, it is likely that your sensor is failing and needs replacing. They're inexpensive and easy to locate especially in the case of an Bosch unit like ours. If you prefer, GM's version of this component is an excellent choice.
5. Tachometer
A malfunctioning engine speed sensor could be the cause of numerous issues with your car. It's an essential component of the transmission in your replacement audi key fob because it relays information to the ECU about how fast or slowly the engine of the car is turning. If this sensor fails, it will cause problems key for audi the transmission and the rest of the car's components.
The G5 engine speed sensor is located on the outside of the transmission, above the flywheel ring gear. It sends a signal directly to the ECU at pin T55/49, via an uncolored wire. The ECU uses this signal to regulate fuel and boost, and also to timigrate. It also relays it to the G5 Tachometer located in the instrument cluster. You can determine if the sensor is in failure by checking continuity from the sensor to the tachometer. Also, you can verify continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79]) and between pin T6a/1 as well as pin T26a/12. You should see the resistance to be around 1000 ohms in these areas. This is a typical part across the audi etron key 80, 100, 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU, so the best parts could be found in wrecking yards.
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