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How to Replace an Audi Smart Key Replacement G28 Engine Speed Sensor
In this video, Charles the Humble Mechanic shows how to replace the G28 engine speed sensor. This sensor is located on the outside of the transmission over the flywheel gear. It transmits a signal to the ECU through a grey wire T55/49, then to the tachometer located on the instrument cluster.
1. Engine Speed Sensor
It is located on the outside of the transmission just above the flywheel ring gear, the G28 Engine Speed Sensor sends signals to ECU pin T55/49 through an uncolored wire. The ECU then utilizes this information to regulate fuel, timig and boost. It also sends a signal to the G5 tachometer in the instrument cluster.
The sensor is used to link with the G40 Camshaft position Sensor. The ecu must know when the crankshaft is TDC and the location of the camshaft so it can trigger spark and injectors accordingly.
If this sensor fails, the ECU will display a P00160 error code. This means that the Crank Shaft is out of alignment with the Intake Camshaft. It could also indicate an issue with the chain or a jumpy chain link in the upper timing chain. The code will not appear without the additional information supplied by other sensors (G4 or G40).
Testing is a bit challenging as there are two different connector pins, and they have different functions however the best method to test it is to measure resistance between the sensor and the ECU. When the sensor is fully operational, it should be reading around 1000 ohms. If you are having problems with this component, look for evidence of oil or coolant in the connector bay.
2. Injectors
Yesterday, when accelerating from highway paytoll at a high speed, i noticed a huge reduction in power. It was as if the engine was running out of gas. Or my injectors weren't firing. I took out the spark plugs this morning, three were drenched in gasoline and the fourth was unclean. I put a piece of tissue over each injector hole and when i turn the engine on without sparks, the ones with gazoline jump right out. The fourth one remains shut. I tested the ground connection on ECU pins 14/55, 30/55 and 48/55. i get zero ohm. I think the issue is elsewhere.
I also tried to reset the PID without success. The car will start when the G28 is disconnected, but it works fine when the G28 plugged in. However, the intermittent misfire problem persists at higher RPM. The coolant sensor (G62) even when unplugged, still shows temperatures of -49c. Also i noticed that the gauge for oil pressure in the cockpit is showing 2 bar, whereas the actual pressure is 0.0 when I crank up the engine.
I'm not certain what to do, i feel i have pretty much completely ruled out all other possibilities. But i'm worried that i might have missed something. If anyone has suggestions, please share them! TIA!
3. Fuel Pump
The fuel pump in the g28 receives signals from the RPM sensor. The GM-style transmitter is identical to the G4 and both are used in the 80, 100, 200, UrS and RS2 cars so you can easily find one at a junkyard or at a parts store. It is simple to test them - just put your DMM into resistance mode and test the distance between pins 1 and 2 (with the bump at the connector end facing upwards). They should be infinite Ohms.
4. ECU
Our 20vt turbo (3B AAN, ABY, and ADU) engines have an ECU that must know the position and speed of the crankshaft to make decisions about timing of the fuel injectors, etc. To accomplish this, it makes use of a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these sensors go wrong, you will receive codes on the diagnostic scanner that can cause the engine to shut down.
A failing G28 sensor could result in an inaccurate speed counter for your gearbox, a gearbox that shifts more quickly than normal, and/or an unfire when in the gear. It is likely that your sensor is failing and needs to be replaced if you notice any of these signs. They're inexpensive and easy to locate especially in the case of a Bosch unit like ours. Alternatively, GM's version of this part would be a good option.
5. Tachometer
A faulty engine speed sensor could be the reason behind numerous issues in your car. It's an essential component of your Audi's transmission, as it sends information to the ECU about how fast or slow the car's crankshaft is spinning. If this sensor fails, it can affect the performance of the transmission and the other car's components.
The G5 engine sensor is located at the outskirts of the transmission, over the flywheel ring. It sends a signal via an uncolored wire to the ECU pin T55/49. The ECU utilizes this signal to regulate the flow of fuel and boost as well as timig. It also sends it to the G5 Tachometer inside the instrument cluster. You can check for sensor failure by checking continuity from the sensor to the tachometer. Also, you can verify continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79]), and between pin T6a/1 and pin T26a/12. You should observe around 1000 ohms of resistance between those points. This is a typical part across the replacement audi key cost uk 80 100, 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU. Good parts could be found in wrecking yards.

1. Engine Speed Sensor
It is located on the outside of the transmission just above the flywheel ring gear, the G28 Engine Speed Sensor sends signals to ECU pin T55/49 through an uncolored wire. The ECU then utilizes this information to regulate fuel, timig and boost. It also sends a signal to the G5 tachometer in the instrument cluster.
The sensor is used to link with the G40 Camshaft position Sensor. The ecu must know when the crankshaft is TDC and the location of the camshaft so it can trigger spark and injectors accordingly.
If this sensor fails, the ECU will display a P00160 error code. This means that the Crank Shaft is out of alignment with the Intake Camshaft. It could also indicate an issue with the chain or a jumpy chain link in the upper timing chain. The code will not appear without the additional information supplied by other sensors (G4 or G40).
Testing is a bit challenging as there are two different connector pins, and they have different functions however the best method to test it is to measure resistance between the sensor and the ECU. When the sensor is fully operational, it should be reading around 1000 ohms. If you are having problems with this component, look for evidence of oil or coolant in the connector bay.
2. Injectors
Yesterday, when accelerating from highway paytoll at a high speed, i noticed a huge reduction in power. It was as if the engine was running out of gas. Or my injectors weren't firing. I took out the spark plugs this morning, three were drenched in gasoline and the fourth was unclean. I put a piece of tissue over each injector hole and when i turn the engine on without sparks, the ones with gazoline jump right out. The fourth one remains shut. I tested the ground connection on ECU pins 14/55, 30/55 and 48/55. i get zero ohm. I think the issue is elsewhere.
I also tried to reset the PID without success. The car will start when the G28 is disconnected, but it works fine when the G28 plugged in. However, the intermittent misfire problem persists at higher RPM. The coolant sensor (G62) even when unplugged, still shows temperatures of -49c. Also i noticed that the gauge for oil pressure in the cockpit is showing 2 bar, whereas the actual pressure is 0.0 when I crank up the engine.
I'm not certain what to do, i feel i have pretty much completely ruled out all other possibilities. But i'm worried that i might have missed something. If anyone has suggestions, please share them! TIA!
3. Fuel Pump
The fuel pump in the g28 receives signals from the RPM sensor. The GM-style transmitter is identical to the G4 and both are used in the 80, 100, 200, UrS and RS2 cars so you can easily find one at a junkyard or at a parts store. It is simple to test them - just put your DMM into resistance mode and test the distance between pins 1 and 2 (with the bump at the connector end facing upwards). They should be infinite Ohms.
4. ECU
Our 20vt turbo (3B AAN, ABY, and ADU) engines have an ECU that must know the position and speed of the crankshaft to make decisions about timing of the fuel injectors, etc. To accomplish this, it makes use of a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these sensors go wrong, you will receive codes on the diagnostic scanner that can cause the engine to shut down.
A failing G28 sensor could result in an inaccurate speed counter for your gearbox, a gearbox that shifts more quickly than normal, and/or an unfire when in the gear. It is likely that your sensor is failing and needs to be replaced if you notice any of these signs. They're inexpensive and easy to locate especially in the case of a Bosch unit like ours. Alternatively, GM's version of this part would be a good option.
5. Tachometer
A faulty engine speed sensor could be the reason behind numerous issues in your car. It's an essential component of your Audi's transmission, as it sends information to the ECU about how fast or slow the car's crankshaft is spinning. If this sensor fails, it can affect the performance of the transmission and the other car's components.
The G5 engine sensor is located at the outskirts of the transmission, over the flywheel ring. It sends a signal via an uncolored wire to the ECU pin T55/49. The ECU utilizes this signal to regulate the flow of fuel and boost as well as timig. It also sends it to the G5 Tachometer inside the instrument cluster. You can check for sensor failure by checking continuity from the sensor to the tachometer. Also, you can verify continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79]), and between pin T6a/1 and pin T26a/12. You should observe around 1000 ohms of resistance between those points. This is a typical part across the replacement audi key cost uk 80 100, 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU. Good parts could be found in wrecking yards.

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